Process Engineer

Job Title: Process Engineer
Location: Whitstable, Kent
Salary: Competitive + Benefits
Job Type: Full-time, Permanent

Are you a Process Engineer looking to make a significant impact within a fast-paced manufacturing environment? We are recruiting on behalf of our client, a leading manufacturer in the Whitstable area, known for their innovative approach to product design and high-quality standards. This is a unique opportunity to join a growing team and take ownership of key production processes, with a focus on process improvement, quality control, and new product introduction.

About the Role:

As a Process Engineer, you will play a pivotal role in supporting the production of moulded components and overmoulded cables. Your primary responsibility will be to drive continuous improvements in manufacturing processes, ensuring high-quality output and efficient production. You’ll collaborate with cross-functional teams, take the lead on new product introductions (NPI), and contribute to the optimisation of production flow.

Key Responsibilities:

• Lead the resolution of process and quality issues that impact production, ensuring fast turnaround and corrective action.
• Drive Advanced Product Quality Planning (APQP) activities for new product introductions, including the development of Control Plans, FMEA, and Process Flow Diagrams.
• Oversee and manage Production Part Approval Process (PPAP) documentation and ensure compliance with customer requirements.
• Prepare and submit Initial Sample Inspection Reports (ISIRs) for new and modified parts, ensuring timely delivery to customers.
• Collaborate with engineering teams to verify that new products and tools are production-ready.
• Provide ongoing support to the Mould Shop by updating manufacturing processes, tooling, and production instructions.
• Analyse non-conformance data to target process improvements that reduce defect rates and labour costs.
• Take ownership of root cause analysis and drive solutions for customer concerns.
• Champion continuous improvement initiatives, focusing on defect reduction, quality enhancement, and lead time optimisation.

What You’ll Need:

• HNC/HND or higher qualification in Mechanical/Electrical Engineering.
• Proven experience in a Process Engineer role within a manufacturing environment, ideally with exposure to moulding processes.
• Strong knowledge of process improvement, quality assurance, and manufacturing flow.
• Proficient in using measuring equipment and familiar with CAD software (CREO experience is advantageous).
• Excellent problem-solving skills and experience leading design reviews.
• Familiarity with NPI processes and related documentation (Manufacturing Instructions, Process Flow, etc.).

Desirable Skills:

• A degree in Mechanical Engineering or a related field.
• Experience working with injection/compression moulding equipment.
• Knowledge of connectors and similar products.

Why Apply?

This is an exciting opportunity to join a forward-thinking organisation that values innovation and excellence. You’ll have the chance to work on a variety of interesting projects, with opportunities for professional development and career progression. If you're passionate about driving process improvements and delivering top-quality products, we want to hear from you!

Apply today to be part of a company that’s at the forefront of the manufacturing industry and plays a vital role in shaping its future.

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